Discover AERZEN Turbo G5plus: Energy-Efficient Oil Free Air Blowers & Compressors

The Aerzen Turbo G5plus series is recognized as one of the most compact and efficient turbo machines in its class. With the introduction of two new sizes, the Aerzen Turbo AT 35 and AT 60, AERZEN offers a range of innovative features that set new benchmarks in the industry for oil-free air blowers and compressors. These new models boast increased system pressure, an expanded control range, and an energy efficiency boost of up to 10%. As industries continue to demand more efficient and compact solutions, AERZEN meets these needs with cutting-edge technology that supports sustainable and cost-effective operations.

Innovative Design for Maximum Efficiency

The Aerzen Turbo AT 35 and AT 60 are designed to cater to medium volume flows ranging from 700 to 2,700 m³/h, with package capacities reaching up to 20 kW and 50 kW respectively. These turbo machines are engineered with a newly developed motor design that allows a maximum differential pressure of up to 900 mbar. This significant advancement in motor design is based on a complete aerodynamic redesign of the turbo impeller and spiral housing, which was achieved through rigorous Computational Fluid Dynamics (CFD) analyses. This optimization results in substantial energy savings, increasing overall efficiency by up to 10%.

These energy improvements make the Aerzen Turbo G5plus series an excellent choice for various applications requiring oil-free air. With a footprint of less than 1m², the AT 35 and AT 60 are ideal for installations where space is at a premium. The compact design provides approximately 60% space savings compared to conventional turbo machines, allowing for greater flexibility in placement and integration into existing systems.

Extended Control Range and High-Efficiency Performance

The Aerzen Turbo AT 35 and AT 60 models offer a wide control range from 35% to 100%, ensuring consistently high efficiency throughout all operating conditions. This extended control range is enabled by the advanced AERZEN permanent magnet motor, which not only complies with future IE5 energy efficiency standards but also enhances the overall reliability and performance of the machine. This motor design provides superior control over airflow and pressure, enabling a smooth and stable operation even under fluctuating load conditions.

The inclusion of the innovative AERZEN air foil bearing with double coating further improves reliability by extending bearing life up to 80,000 operating hours. This feature ensures high performance even in demanding environments, characterized by frequent start-stop cycles and pressure fluctuations. The advanced bearing technology reduces wear and tear, significantly lowering maintenance costs and enhancing the longevity of the equipment.

Moreover, the new turbo machines are capable of maintaining optimal performance across a wide range of ambient temperatures, up to 50°C. This makes them suitable for various industrial applications, including those in hot climates or environments with challenging operating conditions. The combination of these features positions the Aerzen Turbo G5plus series as a leader in the market for oil-free air compressors and blowers.

Acoustic Optimization and Noise Reduction

Acoustic performance is a critical factor in the design of modern turbo machines, and AERZEN has made significant strides in this area. The Aerzen Turbo G5plus series features advanced acoustic optimization, reducing machine noise to an exceptionally low level of 72 dB(A). The new design also achieves a reduction in discharge and piping noise by up to 10 dB(A). These improvements not only enhance user comfort but also eliminate the need for additional silencers on the system side, further reducing overall installation and maintenance costs.

The lower noise levels make the new Aerzen Turbo models ideal for installation in noise-sensitive environments, such as urban areas, indoor facilities, and locations close to residential zones. This noise reduction capability ensures compliance with stringent noise regulations, providing peace of mind to operators and contributing to a quieter, safer working environment.

Advanced Control Systems and Plug & Play Capability

The Aerzen Turbo G5plus series is designed with user convenience in mind. It features an integrated control and power cabinet, allowing for a Plug & Play solution that simplifies installation and reduces setup time. The advanced control systems provide real-time monitoring and adjustment of operational parameters, ensuring optimal performance under all conditions.

The control system also includes active pump protection through automatic speed increases, which helps prevent damage due to operational anomalies such as cavitation or flow blockages. This proactive approach to machine protection ensures a longer service life and minimizes unexpected downtime, making the Aerzen Turbo series a reliable choice for critical applications.

With its state-of-the-art control technology, the Aerzen Turbo G5plus series offers unmatched operational flexibility. Users can easily adapt the machine to meet changing process requirements, maximizing productivity and minimizing energy consumption. This adaptability is particularly valuable for industries with fluctuating demand or seasonal variations in production needs.

Technical Specifications

All Advantages at a Glance

• Up to 10% increase in energy efficiency, achieving the highest possible efficiency of up to 45 m³/min.
• Compact footprint of less than 1m² (AT35/60), reducing space requirements by approximately 60%.
• Extended control range from 35% to 100%, ensuring consistently high efficiency across all operating conditions.
• Innovative AERZEN air foil bearing with double coating, offering extended bearing life up to 80,000 hours.
• Low-noise operation at 72-73 dB(A), minimizing the need for additional silencers and ensuring compliance with noise regulations.
• Minimal maintenance requirements, limited to regular filter changes, reducing operational costs.
• Extended application possibilities at ambient temperatures of up to 50°C, suitable for a wide range of industrial environments.
• Active pump protection through automatic speed increases, preventing damage from operational anomalies.
• 100% oil-free operation, providing clean air solutions for sensitive applications.
• Plug & Play solution with integrated control and power cabinet, simplifying installation and reducing setup time.

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